Flyability has unveiled an innovative ultrasonic thickness measurement (UTM) payload for its Elios 3 drone, designed to enhance safety and efficiency in conducting spot thickness measurements of steel in challenging environments like ship hulls and industrial tanks. Developed in collaboration with Cygnus Instruments, this technology aims to provide a reliable alternative for accessing hard-to-reach thickness measurement locations (TMLs).
The payload, which integrates live A-scan ultrasonic testing (UT), allows for rapid and secure wall thickness gauging or corrosion surveys by entering confined spaces or reaching elevated points without the need for scaffolding or other traditional, riskier access methods. A smart arm equipped with a laser pointer aids in precisely targeting measurement points, while a couplant dispenser ensures optimal ultrasound transmission. The Elios 3 can also carry a cleaning module to prepare surfaces for measurement, and each data point can be tagged on a digital asset twin for simplified analysis.
Patrick Thévoz, CEO of Flyability, noted the high demand for UTM capabilities from industries like oil and gas, maritime, and chemicals. He highlighted the product's four-year development journey, emphasizing the Elios 3's unique design as key to overcoming the challenge of integrating UTM technology.
The collaboration with Cygnus Instruments, leveraging their four decades of experience in UT markets, has led to a payload that not only meets ISO 16809 compliance but also upholds the highest standards of accuracy and reliability. The inclusion of software integration allows operators to visualize live A-scans in real-time and adjust measurement settings via the Elios 3’s Cockpit piloting app.
Lulu Crosthwaite-Eyre, Managing Director of Cygnus Instruments, reflected on the industry's long-standing interest in drone-based UT inspection and praised the partnership's role in advancing safer NDT inspection methods across various sectors.
Scheduled for initial deliveries in the third quarter of 2024, the UTM payload represents the latest addition to the modular Elios 3, broadening its application across multiple industries for mapping, surveying, and non-destructive testing.
.png)
