Renault Group has introduced a fully automated logistics facility in Villeroy, incorporating robotics technology from Exotec. This collaboration marks the first time a car manufacturer has implemented Exotec's Skypod® robots.
The Villeroy site, now featuring 191 autonomous robots, aims to streamline logistics operations by significantly reducing order preparation times and optimizing storage space. These improvements are expected to increase the number of orders served by 25%, reflecting Renault's focus on customer satisfaction and operational efficiency.
Enhancing Logistics with Robotics
Exotec's Skypod® robots, which can pick items at height, improve workplace safety by reducing the risk of falls. The use of these robots has decreased the time required to prepare parts orders by a factor of six and reduced the storage area footprint.
"This collaboration with Exotec positions our Villeroy site at the forefront of logistics innovation," said Xavier Lhors, Director of After-Sales Logistics at Renault Group. "With the implementation of Skypod® robots, we can significantly boost our order capacity while maintaining our high standards for customer satisfaction."
Flexible and Efficient System
Exotec's system is designed to adapt to changing production needs. The robots have advanced navigation and handling capabilities, allowing them to operate efficiently in complex environments. This adaptability is important for the Villeroy site's dynamic operations, where logistics demands are constantly evolving.
"Partnering with Renault Group showcases the synergy between leading automotive and robotics technologies," said Thomas Genestar, Managing Director Western Europe at Exotec. "Our Skypod® system's flexibility and efficiency provide a significant advantage for automotive logistics, enhancing both operational comfort and productivity."
Automated Logistics in Practice
The Villeroy facility operates through an automated process that improves efficiency at every step:
- Injection: Pallets are automatically transferred into trays and placed into storage racks by robots.
- Picking: Robots retrieve items for customer orders and bring them to picking stations.
- Shipping: Prepared packages are transported to the shipping area for final processing and loading.
This automated process has reduced order processing time from two hours to just 20 minutes and decreased the site's energy consumption by 30%, highlighting the environmental benefits of the new system.
Future of Automotive Logistics
The Villeroy logistics hub now prepares up to 40,000 order lines per day, covering a vast range of 110,000 references, including parts for both new and older Renault models. This capability ensures that Renault can provide comprehensive maintenance and repair solutions, maintaining high levels of service for its customers.
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