Robotics simulation software is becoming a critical technology for expanding automation in reshoring manufacturing initiatives, providing a streamlined pathway for innovation adoption and future-proofing facilities. Global technology intelligence firm ABI Research reports that the design and development simulation software market will grow at a 21.6% CAGR, reaching US$1.4 billion by 2030. This growth is driven by the need for rapid prototyping, training, and testing of robotics products by both established companies and emerging disruptors.
Beyond design and development, simulation software is also essential for the operation and planning of real-world robotics deployments. This includes tools for Virtual Commissioning, Offline Programming (OLP), and Digital Twins.
“Virtual commissioning is about maintaining output. Stakeholders cannot afford the weeks of production downtime that have historically accompanied the integration of new robots. Some vendors claim that virtual commissioning can reduce deployment times by 60%,” said George Chowdhury, Robotics Industry Analyst at ABI Research. OLP software expedites robot deployment, especially for high-mix, low-volume production, by teaching new jobs to robots. Many vendors are innovating in this space.
Digital twins are set to become crucial for maintaining and updating automation. Chowdhury noted, “It is likely that digital infrastructure will become the most important facet of simulation and engulf much of the functionality as virtual commissioning and OLP combined.” Digital Twin revenue is expected to grow at a CAGR of 9.3%, compared to 6.4% for virtual commissioning and 8.5% for OLP.
Simulation software will continue to grow alongside expanding robotics deployments. While major digital transformation specialists like Siemens and ABB will influence developments within manufacturing plants, the pace and scope of robotics automation will create opportunities for smaller innovators. NVIDIA's Isaac platform is becoming a key platform for these smaller simulation companies to enhance their products.
These findings are from ABI Research’s Robotics Simulation Software and Applications report, part of the company’s Industrial, Collaborative & Commercial Robotics research service, which includes research, data, and ABI Insights.
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